MILLPWR® Features and Benefits

MILLPWR® Features and Benefits

[Operator Console] [Positioning] [Programming] [Dimensioning Functions] [Special Functions]
[Step Functions] [Run Options] [Math Assistance with Result Transfer] [Additional Functions] [Z-Axis]

Operator Console


2- or 3-axes Control/3-axes Readout	Significantly improves efficiency, productivity and profitability; may be used automatically or manually.
Immediate-part-view Graphics	Verify part programs before and during machining to reduce errors and scrap; use zoom features for intricate details.
10" Flat Panel, Color, LCD Display	View information instantly on MILLPWR's large, color, operator-friendly display with immediate graphic feedback.
3-D, Tactile-Feel, Color Keypad	Locate application-specific function, adjust feed rates on the fly, and start/stop MILLPWR quickly and easily.
Large Internal Part Program Storage Capacity	Store multiple part programs in MILLPWR's internal memory for convenient access anytime.
RS-232 Port/Remote Storage	Connect MILLPWR to your PC for convenient program transfer and storage.
3 ½" Floppy Disk Drive	Save part programs to or load part programs from a floppy diskette for quick storage and retrieval.
Emergency Stop/Table Stop	Stop X-, Y- and Z-axes movement immediately to avoid damage or injury.
Remote Stop/Go Switch	Start and stop movement with a hand-held switch.
Durable Construction Die-cast Metal Enclosures Sealed Keypad Sealed Reading Heads Die-Cast Metal End Caps Recessed, Interlocking Lipseal	Rely on MILLPWR to withstand the harsh conditions that exist in machine shop environments

Positioning


Closed Loop Feedback	Eliminate the need for backlash compensation with ACU-RITE precision glass scales.
ACU-RITE Precision Glass Scales	Depend on precision glass scales for: Better Accuracy Repeatability High Resolution (2µm/.0001") Fast slew speeds (40 inches per second) Closed Loop Feedback Elimination of Backlash Compensation Advanced Technology (Position-Trac^") Proven Reliability Certified Calibration
Powerful AC Brushless Digital Servo Motors	Machine heavy cuts or position each axis at a maximum speed of 100 inches per minute.
Precision Ground and Hardened Ballscrews	Lets you enjoy smooth positioning and less wear than conventional lead screws

Programming


	Tool Library
	Rectangles
	Circles (pocket, frame and ring)
	Hole Patterns (row, frame, array, and full or partial bolthole patterns)
	Position/Drill
	Lines/Diagonals
	Arcs
	Blends (corner radius)
Hard Key Milling Functions	Select routine milling functions (lines, arcs, rectangles, crircles, etc.) with the press of a button
Tool Library	Create a list of frequently used tools to save time while programming a part.
Bolthole Calculations Full & Partial Circles Linear Row/Column Rectangular Frame Rectangular Array	Calculate bolthole patterns instantly.
Blend	Insert a radius between two lines, two arcs, or a line and an arc.
Menu-Prompted, Conversational Programming	Easily create part programs-follow the menu prompts and let MILLPWR do the rest.
Hard Key Milling Functions	Select routine milling functions (lines, arcs, rectangles, circles, etc.) with the press of a button.
Immediate-part-view Graphics	Verify part programs before and during machining to reduce errors and scrap; use zoom features for intricate details.

Dimensioning Functions


Absolute/Incremental Displays	Display table movement/positions relative to workpiece zero (absolute) or from feature to feature (incremental).
Polar/Cartesian Coordinates	Enter dimensions directly from the print without mathematical interpolation.
Inch/mm Conversion	Avoid math errorsconvert from inches to millimeters (and vice versa) instantly.
Preset	Preset absolute and incremental dimensions, then machine to zero.
Datum	Establish workpiece zero within seconds.

Special Functions


Skew	Save Time aligning parts.
Mirror/Repeat/Rotate	Easily manipulate part programs to save time and reduce program steps.
Custom Pocket	Program a continuous closed contour that has an irregular shape for multiple passes.
Engrave	Engrave alphanumeric references into a part vertically, horizontally, diagonally or on an arc.
Contour	Create a continuous contour and add finishing passes with approach and departure moves to avoid tool marks.
Chamfer	Program chamfers quicklywithout calculating end points.
Island	Create raised features on any part.
Spiral	Program spirals with various sizes and sweep angles.
Teach Position	Use a tool, edge finder or indicator to create a program from an existing part.
Position-Trac^TMFind Home	Easily, quickly and accurately reestablish workpiece zero after power loss.

Step Functions


Explode	View program steps like bolthole patterns, engrave, repeat, rotate and mirror in more detail. Start programs at any step.
Reverse Steps and Paths	Reverse the begin and end points, as well as the tool offset for any step or group of successive steps.
Edit	Edit program steps in groups or one at a time.
Delete Steps	Remove unwanted steps quickly and easily.
Copy/Move Steps	Allows you to duplicate or rearrange steps within any program.

Run Options


Single step	Lets you stop MILLPWR after each step enabling you to check your position and other program information before continuing.
Dry run	Allows you run your entire program at maximum speed without stoppingthis enables you to determine things like whether or not you have enough material to machine your part.
Graphics only	With this activated, the table will not move, but the screen will show you how your part will be cut.
Manual positioning	Select this to position the table using the handles.
Show tool path	Displays the tools cutting path as you machine your part.
Follow tool	Automatically adjusts the part graphic so that the tool is always in view.

Math Assistance With Result Transfer


Math Functions	Perform math calculations on screen and transfer them directly into part programs. Standard (+, -, x, ÷) Trigonometry Geometry RPM
Trigonometry Calculator	Provides you with the means of performing complex mathematical calculations.
Geometry Calculator (GEOCALCä)	Enables you to calculate missing information that does not appear on your print.
RPM Calculator	Calculate RPM values simply by entering the tool diameter and the surface speed that you want to operate at.

Additional Functions


	Feed rate override
	Jog control for X- & Y-Axes (separately or simultaneously)
	Info key (instantly access information about any function)
Jog Control	Move quickly from one loaction to anotherusing one axis at a time or any two axes simultaneously.

Tool Offsets.	Enter the tool's diameter and length, and MILLPWR will automatically compensate for the tool's dimensions while machining. This allows you to program the part instead of the tool path.
Feed Rate Override	Adjust the feed rate without exiting the milling function or program.
Teach Position	Use a tool, electronic edge finder or indicator to create a program from an existing part.
DXF File Input	Reduce programming time by loading part geometry from a CAD file.
G-Code File Input	MILLPWR has the ability to read and execute G-Code files from your CAD/CAM software for full 3-D contouring.
Reference Tables	Look up drill/tap sizes and surface speeds in seconds.
Diagnostics	Monitor keypad and memory functions to reduce troubleshooting time and scrap.
Scales Factoring (Multiplier)	Machine a part to print dimensions while allowing for shrinkage or expansion.
Programmable Travel Limits	Establish maximum travel limits with software, instead of costly mechanical switches that reduce travel.
Comment Steps	Add text messages into any program.
Auxiliary Functions	Program coolant, machine lubrication and/or other items to turn on, off pulse automatically when running a program.
Multiple Scale Coupling	Couple the movement of two parallel axes (i.e. the quill and knee) and never lose track of your Z-axis position again.
Program Directories	Organize programs for better file management-and faster retrieval.
Centerline	Reduce setup time and math errors-let MILLPWR calculate the centerline between two or more points.
Merge	Merge one program with another to significantly reduce programming time.
Backup	Back up part programs on a floppy diskette or on a PC via an RS-232 port.
Linear Error Compensation	Ensure consistent cutting accuracy by compensating for machine tool wear.
Speed/Feed Rate Display	Control workpiece quality, repeatability and finish.
Job Clock	Keep track of run times, monitor throughputeven estimate how long a job will take.

Z-Axis


3-axis Control/3-axis Readout	Z-axis Quick-release Knob
Improves productivity by allowing automatic or manual operation.	Enables the operator to position the quill manually by allowing them to easily and quickly disengage the Z-axis (quill) drive.
Jog Control	Closed Loop Feedback
Provides the ability to position the quill from one depth to another.	Eliminates the need for backlash compensation through precision glass scale linear encoders.
Position-Trac^" ("Find Home" Feature)	"Peck"
Enables the operator to easily, quickly and accurately reestablish workpiece zero.	"Hole" and "Position/Drill" steps give you the option of programming the quill to "peck" or pause briefly. Peck cycles are used to break chips and reduce chip buildup during drilling operations.
"Tool Retract"	"Dwell"
Using the "Tool Retract" feature, you can program MILLPWR to raise the quill at the specified distance or frequency. This will also allow the tool you're drilling with to cool.	"Dwell" is the length of time (in seconds) that the quill will pause during a tool retract.
"Drill"	"Bore"
The quill will feed down then rapidly move up.	The quill will feed down then feed up.
"Position"	"Helix" Feature
The operator will be prompted to move the quill manually	Enables the operator to machine threads or traces along the inside or outside walls of a hole.
Begin & End Depths and Feed Rate	Z-axis Retract
Lets the operator determine where the tool will begin and end its cutting motion. The operator may also program a feed rate.	Allows the operator to establish a position for the quill to return to between program steps.
Tool Length Offsets	Pass
Compensates for various tool lengths; reducing math errors and scrap parts. Aloows the operator to program the part; not the tool path.	Allows the operator to control the number of cuts used to machine an area to its "End" depth.
Enable/Disable Z-axis	Travel Limits
Enable the operator to quickly switch between automated and manual operations with the use of the quill quick release knob.	Provides a safe work envelope within the machines maximum travel by allowing the operator to establish travel limits.
Multiple Scale Coupling	Emergency Table Stop
Allows movement of the quill to be coupled with movement of the knee.	Enable the operator to immediately stop table and quill movement. The spindle will continue to rotate unless the machine has been wired and configured not to do so.